Manufacturing & Industrial

Optimizing products and processes, ensuring safety, and resolving issues with advanced testing, analysis, and tailored engineering insights

At ESi, we understand the complexities of industrial and manufacturing operations across diverse industries.  We partner with clients from concept to production, delivering the engineering insights needed to enhance product performance, refine manufacturing processes, and meet safety and industry standards.

With advanced testing technologies and laboratories, we perform thorough evaluations of materials, components, and finished products for durability, performance, and compliance. By integrating biomechanics and human factors, we help clients design products and systems that are both efficient and safe—minimizing risks, increasing productivity, and driving operational success.

When challenges arise, our failure analysis services provide the insights needed to quickly resolve issues and prevent recurrence. Using artifact examination, digital recreations, and computer modeling, we uncover root causes, strengthen quality control, and optimize processes to avoid future disruptions.

We tailor our services to meet the specific needs of your operations, delivering clear communication, extensive resources, and actionable insights to help you drive improvements and deliver reliable products that meet or exceed expectations, even under demanding conditions.

Enhance Operational Efficiency with Technical Expertise

Thomas J. Bajzek

Technical Vice President, Principal

ESi Manufacturing & Industrial Capabilities

  • Commercial Product Design Analysis
  • Product Testing
  • Product Liability Analysis
  • Product Reliability Analysis
  • Product Defect Analysis
  • Production Validation and Optimization
  • Fire Modeling
  • Manufacturing Defects
  • Fabrication and Manufacturing Support
  • Assessment of Manufacturing Processes
  • Damage Assessment
  • Product Safety Analysis
  • Process Safety and Reliability Analysis
  • Regulatory Compliance
  • Hazardous Materials Safety and Dispersion
  • 3D Laser Scanning
  • Reliability Modeling and Simulation
  • Site Safety and Production Evaluation
  • Human Factors Analysis
  • Production Process Evaluation

Manufacturing & Industrial Areas Of Specialization

Manufacturing & Industrial Consultants

At ESi, we pride ourselves on our multidisciplinary approach. For every client engagement, we assemble a team with a diverse blend of technical expertise and industry experience to fulfill the distinct requirements of the project. Committed to the pursuit of excellence, our consultants master best practices and have been instrumental in defining industry standards, resulting in exceptional service and valuable insights.

Discover how our technical expertise transforms complexity into clarity.