Applying technical expertise and industry experience, our team systematically addresses product design and analysis to optimize product safety, performance, and compliance.
Our consultants have expertise in both product liability and safety investigations, with extensive experience partnering with manufacturers for product design, testing, and risk assessment. Our team is well-versed in industry standards and regulations, ensuring that your products meet the highest safety requirements.
We offer a wide range of product design and analysis services, including product safety assessments, risk assessment, and regulatory compliance evaluation, and provide failure analysis and expert witness services. Our facilities are equipped with advanced tools for mechanical, electrical, and thermal testing of products, and the creation of both digital and physical demonstratives to effectively communicate complex technical information.
Our product design and analysis services can help you navigate product liability challenges, improve product safety and performance, ensure compliance with industry standards and regulations, and gain actionable insights into product design and development.

Optimizing product design, safety, and performance

Thomas J. Bajzek
Technical Vice President, Principal
ESi Product Design & Analysis Capabilities
- Children’s Products
- Pool Equipment
- Elevators
- Kitchen & Laundry Appliances
- Consumer Products
- Hand and Power Tools
- Lawn Care Equipment
- Hydraulic Systems
- Material Processing Equipment
- Excavation Equipment
- Forklifts
- Cranes and Aerial Devices
- Medical Implants
- Surgical Tools
- New Product Development
- Product Redesign
- Recall Mitigation
- Passenger and Commercial Vehicles
- Sports Equipment
- Risk and Reliability Analysis
ESi Related Areas of Expertise
Industries Served
Product Design & Analysis Case Studies
- Train Conductor Fall from Tank Car
- Composite Railroad Tie Evaluation Study
- Dust and Hydrogen Explosions
- Natural Gas Transmission Pipeline Failure
